Automatic Production Equipment of Polymer Battery for Mobile Phone Battery Pack Production Line
Automatic Production Equipment of Polymer Battery for Mobile Phone Battery Pack Production Line 1.Equipment Function Introduction The automatic production line is mainly used to complete the mobile phone battery pack production process. The process flow includes: 1)Polymer battery tab shaping , 2)OCV test, 3)Battery tab cutting, 4)Welding, 5)Double-sided adhesive pasting, 6)BMS bending, 7)Adhesive pasting and forming, 8)Finished battery testing; 9)FPC sponge adhesive pasting. According to the process flow and technical requirements, the pack line is connected by the following 5 equipment: (1)Automatic feeding + multifunctional machine; (2)Automatic laser welding machine; (3)Double sided adhesive tape + L-shaped nickel sheet bending + protective plate bending machine; (4)Automatic head adhesive machine. 2.Process Flow 3.Technical Parameters 1. Applicable Range of Battery Size (unit: mm): Length: 40-130mm (Excluding pole lug length) Width: 30-70mm Thickness: 3-10mm Lug length: 4-20mm 2. Environmental Conditions: Air Pressure of Air Source: 0.5 ~ 0.6 MPa Power Supply Voltage: 220V, 50Hz Total Power: ≤15kw Area Bearing Ratio: ≤500kg / M² Ambient Temperature: 5ºC-50ºC Humidity: 50% - 90% 3. Production Line Efficiency: ≥900pcs / h 4. Equipment Utilization Rate: > 98% 5. Product Qualification Rate: > 98% 6. The feeding and discharging directions of the equipment shall be consistent, and the tail of the electric core shall face the equipment operation surface. 7. Process Applicability: Applicable to soft pack batteries with the same process. 8. Meet safety production requirements, including product safety and battery safety. 9. Overall Dimension (Excluding assembly line): Wire body: 9200 (Long)*1200 (Width)*1900 (Height) mm Assembly Line Height: 900mm±50mm 4.Overall Equipment Layout and Equipment Workflow Description Overall Layout of Line Body: Note: the line includes 4 persons, one of whom is responsible for the laser machine protection board; 2 persons are responsible for installing the rubber shell; One person is responsible for feeding, inspecting the whole line and replacing materials such as tape. Function and Action Requirements of Single Equipment: (1)Automatic Feeding + Multifunction Machine: 1) Functional Action ① The battery is automatically loaded from the feeding tray to the assembly line of the feeding machine through the feeding machine, and the positioning cylinder is positioned; ② The shift manipulator grabs the battery from the loading machine assembly line to the multi-function machine feeding assembly line. The battery can be rotated by 90°or turned over at will; ③ The electric core enters through the feeding assembly line of the multi-function machine. After the electric core is positioned, it is grabbed to the feeding station of the rotary table by the feeding manipulator; ④ The rotary table rotates clockwise to enter the primary pole ear shaping station for pole ear shaping; ⑤ Rotate the rotary table clockwise to enter the test station, test the voltage internal resistance, scan the code and upload the data; ⑥ The rotary table rotates clockwise to enter the left tab cutting station to cut the left tab; ⑦ The rotary table rotates clockwise and enters the cutting station of the right tab to cut the right tab; ⑧ The rotary table rotates clockwise; Enter tab secondary plastic surgery, polar ear plastic surgery; ⑨ The rotary table rotates clockwise to enter the battery discharge station, discharge the battery, and grab it to the feeding line of the equipment; The cell rotates 90°and then turns 180°. 2) Technical Requirements ① Capacity (UPH): ≥1200pcs / h ② Equipment utilization rate: > 98% ③ Qualified rate: > 99.5% ④ Deviation range of pole lug cutting length: ±0.2mm ⑤ Cutter life ≥400000 times ⑥ Voltage test accuracy:±0.01% rdg. ±3dgt（According to the accuracy of the tester); ⑦ Internal resistance test accuracy:±0.5% rdg.±5dgt（According to the accuracy of the tester); ⑧ Misjudgment rate: it must be 100% in channel OK products and≤0.3% in channel ng products; ⑨ Scan the code of the cell, bind and upload the test data; ⑩ The material can be taken from the stacked plastic suction tray. The tray cannot be connected with the tray. The battery cannot be damaged during the reclaiming process. The empty tray after taking the material will be removed automatically and sorted into a stack; ⑪ Overall dimension (excluding assembly line): 2200 (Length)*1200 (Width)*1900 (Height) mm. ⑫ Material size: Note: The load of electric core loading lifting table is less than or equal to 40kg. Name Length (mm) Width (mm) Thickness (mm) Remarks Suction Plastic Tray 270-420 mm 215-350 mm Stacking height of multiple layer...
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